Bowl Vibratory Polishing Mass Finishing Industrial Tumbler Machine Ireland Greece
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Our industrial vibratory tumbler VB (B) are suitable for deburring and metal polishing of aluminum, brass, copper, stainless steel, and iron workpieces such as machined parts, injection molding parts, stamping parts, and die casting parts. how to deburr stainless steel , how to finish polish stainless steel and how to polish raw stainless steel are a typical application.
Industrial Tumbler Machine Product Description:
In the ball burnishing process, a container consisting of the workpieces and tumbling media is subjected to a controlled gyratory vibration. The vibration causes the tumbling media and workpieces to rub against each other, resulting in a polished look. Vibratory deburring is one of the most cost-effective mass finishing processes as it requires minimal or no labor.
Inovatec offers continuous feed and batch feed variants of tumbling equipment. The unload flap and separation screen allows quick separation of workpieces from the tumbling media. Our VBS (B) series machine has an extended separation deck with multiple separation holes.
Industrial Tumbler Machine Feature:
- Digital process timer
- Low profile design
- Wide opening for big size parts
- Stress relieved and enhanced with blasting
- Default manual parts media separation
- Extended separation deck
- Wear resistant PU lining from Dow Chemicals
Industrial Tumbler Machine Optional setting:
- Optional Items
- Sound Cover
- Compound Dosing Pump
- Pneumatic flap control
- Variable Frequency Drives
- Control box standing on the floor or hang on the wall
Industrial Tumbler Machine Technical Data:
| Industrial Tumbler Machine |
VB(B) |
VB(B) |
VB(B) |
VB(B) |
VB(B) |
VB(B) |
VB(B) |
VB(B) |
VB(B) |
| 100 |
200 |
300 |
400 |
600 |
900 |
1200 |
1500 |
2500 |
| Total volume(L) |
100 |
220 |
250 |
400 |
660 |
920 |
1300 |
1500 |
2500 |
| Max overall dimension A |
1020 |
1200 |
1310 |
1410 |
1820 |
1930 |
1930 |
2120 |
2300 |
| Motor installation tube(mm) C |
470 |
625 |
620 |
633 |
910 |
610 |
610 |
690 |
850 |
| Process bowl width(mm) D |
216 |
220 |
270 |
320 |
370 |
560 |
560 |
630 |
650 |
| Tunnel depth(mm) F |
330 |
385 |
390 |
450 |
490 |
575 |
575 |
630 |
850 |
| Machine height(mm) H |
860 |
915 |
900 |
1040 |
1140 |
1350 |
1350 |
1420 |
1350 |
| Motor(kw) |
1.5 |
3 |
3.7 |
5 |
5.5 |
11 |
11 |
15 |
18.5 |
| /2.2 |
/5.0 |
/7.5 |
| Weight(kg) |
260 |
420 |
600 |
850 |
1850 |
2200 |
2200 |
2400 |
3000 |
Industrial Tumbler Machine Product info:
Metal Surface Finishing Treatment Company introduction:
Vibratory Finishing Equipment Optional settings:
Mass Finishing Equipment and Tumbling Media Packing and shipment:
1. What is an Industrial Tumbler Machine?
An industrial tumbler machine is the most utilized mass finishing equipment for batch and continuous general-purpose work-piece finishing and it is used by industries as suggested by its name. An industrial tumbler machine can smoothen and polish rough surface on large and bulky parts.
They can be fully automatic in the case of vibratory finishers or batch operated, in the case of tumble barrel finishers.
Industrial tumblers are the most ideal for bigger batches and larger sizes/shapes of parts (work-piece) especially vibratory finishers. This is because of the vigorous vibratory effects that propels its massive tubs. The effect eliminates unwanted materials from hard-to-reach bores, cavities and pockets on work-pieces in an effective, efficient and stable manner.
To obtain optimal parts finishing with barrel finishers, the barrel of the industrial tumbler rotates at a predetermined speed to produce a pristine cutting action. This rotational action initiated by its heavy-duty motor induces friction between the parts and the tumbler media, thereby, resulting in an abrasion that is precise, thorough and sufficient enough to get rid of burrs.
The industrial vibratory tumbler machines operate at short stroke and high speed; which makes it easy for larger parts to run through the machine with little or no stress/damage to the parts.
For vibratory tumblers, the PU (polyurethane) lining of its tub is wear-resistant and it subsides the impact of friction between media and parts in the tumbling bowl of the machine. The lining also helps to extend the machine's lifespan especially its bowl, and it inhibits media deterioration and noise pollution.
Vibratory tumbler machines also have a built-in separation sieve with adjustable holes that segregates the media from the tumbled parts, of course, the geometry of both components will be catered for.
An Industrial Tumbler Machine is suitable for the following operations;
- Polishing and Burnishing
- Visible Burr Removal
- Rounding of Edges
- Sharp Edge Removals
- Edge Breaking
- Removal of Projections
- Deflashing
- Rust and Scale Removals
Other typical use cases include tumbling of large parts, Plastic parts deflashing, metal deburring, drying of parts, small and large batch runs, plastic and metal polishing.
2. What is the capacity of your Industrial Tumbler machine?
In general, the capacity of a tumbler machine will range from a minimum 100L to 820L. The capacity of the largest Industrial tumbler is about 820 litres of tumbling space. However, the capacity of this machine is, of course, dependent on some factors such as number of parts finished per time, parts and production conditions.
3. What models of your Industrial Tumbler Machine are there?
For an Industrial barrel machine, the known industrial models include the Triple Action industrial polygonal barrel tumbler, Octagonal industrial barrel tumbler and Horizontal industrial barrel tumbler. The Octagonal industrial barrel tumbler and the Horizontal industrial barrel tumbler are the most commonly utilized mass finishing system.
1. Octagonal Industrial Barrel Tumbler Machine
Based on the open-ended and tilting design considerations of the octagonal barrel tumbler, operators and users are able to adequately monitor the tumbling process and also effect modifications if need be.
2. Horizontal Industrial barrel Tumbler Machine
The Horizontal industrial barrel tumbler functions differently because of its tightly shut doors which causes the build-up of pressure in the system. To ease this pressure, pressure relief valves are incorporated into the system. These valves ensure that pressure is let-off before unloading and loading can be achieved.
3. Triple Action Industrial Barrel Tumbler Machine
The triple action tumbler uses a different mechanism compared to the others machines. This machine rotates in two axis - both axially and horizontally. A strong and faster cutting action is then achieved as a result of the double axes rotation.
For an industrial vibratory tumbler machine, the known industrial models include the Vibratory Polishing Machine VB(A), Vibratory Finisher VB(B), Industrial Vibratory Tumbler VBS(A), Vibratory Deburring Machine (Model VBS(B)).
4. Vibratory Polishing Machine VB(A)
This model is designed to process jobs in batches, with top-notch toroidal motion. The rotation of tumbling media with resultant abrasion with the work-pieces gives rigorous surface polishing, the reason it is used widely in polishing mirrors and ball burnishing.
Other applications include finishing of electronic components, coin blanks, silverware and pre-plating of metal parts. Inovatec offers up to nine models delivering various features that will meet customers' specifications.
5. Vibratory Finisher VB(B)
This design includes an extensive chamber wall, ensuring its suitability for finishing massive and heavy mechanical items like shafts, gear components and housing. It also allows the use of peculiar media such as river stones, pebbles and tiles.
The resulting characteristics of finishing your part with this machine are brightness, better wear resistance, corrosion prevention, ease of painting, chemical resistance etc. The design also includes digital process timer, adjustable imbalance weights and vibration intensity that enhance the machine's flexibility.
6. Industrial Vibratory Tumbler VBS(A)
The crafting of this model utilizes a curved bowl that increases pressure on the work-pieces to make them tumble against media faster, also ensuring that there is no sticking among the work-pieces or between them and the PU lining.
An extended sieve for separation is integrated into the tumbling bowl, separating the media from the work-pieces in the vibratory machine. The holes on the separation sieves are adjustable based on the size and shape of the tumbling media, with the spiral bottom and progressive angling that ensures the mass depth is even in the finishing cycles.
7. Vibratory Deburring Machine (Model VBS(B))
This type is fit for radiusing the edges and deburring work-pieces made of iron, copper, aluminium, brass and stainless steel. The working process involves subjecting the container housing the tumbling media and work-pieces to a controlled gyrating vibration that results in a well-polished appearance.
This process is cost-saving as it requires low to no labour input, with the possibility of using either batch or continuous feed models. This machine ensures that sharp edges are broken, visible burrs removed, edges are rounded and projections are removed to the smallest detail.
4. Why choose an Industrial Tumbler machine over a table-top Tumbler?
Before deciding on which industrial tumbler to engage for your finishing requirements, it is important to examine their similarities and differences.
Industrial tumblers and table-top tumblers possess similar mechanism of operation in that - both machines handle parts tumbling by either rolling their barrels or vibrating their bowls to achieve finishing. The mechanism of either action, of course, caters for the inclusion of media and compounds (e.g water).
Similarities
Both machines can exceptionally perform surface improvements such as polishing, deburring, descaling, etc., through the dry or wet tumbling process. The efficiency of both machines will be determined by the choice of media.
Differences
- Size of machine: Industrial tumblers are way larger than bench-top tumblers. When tumbling parts, size is a sacrosanct factor.
- Suitability of Operation: In comparison to bench-top tumblers, Industrial tumblers are ideal for massive and bulky parts. Bench-top tumblers are not in any way suitable for large parts finishing.
- Power Consumption: This is one of the primary differences between both machines. When juxtaposed with an Industrial tumbler, a bench-top tumbler has a lower power consumption. Load factor is responsible for the evident difference in power consumption. Heavy and bulky parts translates to increased processing time and consequently, high energy demand and consumption.
- Durability: In the case of an industrial vibratory tumbler, the PU lining of its tumbling bowl inhibits damage to the bowl and tumbling media and also improves the overall lifespan of the machine. Bench-top vibratory tumblers are known to be less durable.
- Cost Considerations: It is worthy of mention that Industrial tumblers are more expensive that table-top models.
Why then choose an Industrial tumbler?
The most important consideration here will, of course, be size. If the material to be tumbled is large and bulky, an Industrial tumbler is undeniably just what you need.
5. What are the features of an Industrial Tumbler Machine?
The industrial tumbler boasts exceptional features that ensures the efficiency of the tumbling process and ease of operation. These features include:
Separation Sieve
The separation sieve of an industrial vibratory tumbler aids the segregation of the choice media from the work-piece. The sieve also ensures that their is no damage to the tumbling media and the parts being tumbled. The holes in the separation sieve caters for varying geometries of media.
Design
The design of this machine is low-profiled and stress optimised towards achieving a single mass finishing cycle operation and enhanced blasting.
Process Timer
The tumbler machine incorporates a digitized process timer that monitors the processing period and gives accurate time estimates.
Curved Bowl Design
The design of the tumbling bowl of a vibratory tumbler is curved and this helps to ensure that the tumbling process is super-efficient and runs faster. Due to the curved shape of the bowl, increased pressure is exerted on the parts at the bottom of the bowl.
The increase in pressure at the bottom directly relates to an increase in friction which in turn, improves the pace and efficiency of the tumbling process.
PU Lining
The tumbling bowl of an Industrial vibratory tumbler has a Polyurethane lining (PU Lining) which helps to ensures the efficiency of the machine. The PU lining eliminates excessive noise during the tumbling operation, and also extends the lifespan of the tumbler. It also inhibits possible deformation or damage to the tumbling media and tumbling bowl.
6. What will be the Day-to-Day running and Maintenance cost for an Industrial Tumbler Machine?
An Industrial tumbler machine is an expensive equipment to procure. Although it might be impossible to say exactly how much a unit will cost because the cost of procurement will be as a function of client's specification, industry standard, power usage and size. However, a unit could cost as much as $20,000.
Maintenance is another key issue; Industrial tumblers are expensive and you will not want to incur damages or loses. As per day-to-day running, the machine's power consumption will be dependent on the size of the parts being tumbled and the running time.
In terms of equipment efficiency, the finishing efficiency of an industrial tumbler will be dependent on the tumbling media used. Correct tumbling media translates to improved machine efficiency while a wrong choice of media does otherwise. Size, shape and angle are all sacrosanct to media selection and must be strictly adhered to.
7. What benefits are attached to using an Industrial Tumbler Machine?
An industrial tumbler offers numerous advantages compared to other surface improvement machines. Industrial tumbler machines are very efficient for mass finishing operations and are able to complete finishing for large and bulky parts in one cycle.
The design of an industrial tumbler is responsible for its efficiency and pace of operation. The tumbling effect; vibration, rolling and friction ensures that the process happens quickly.
Another benefit is the machine's capacity - the capacity of the largest Industrial tumbler is about 820 litres of tumbling space. The tumbling capacity of this machine makes it suitable for numerous industrial finishing applications.
An incorporated digital process timer also sets this machine aside from other mass finishing machines. The process timer helps to calculate the amount of time it will take for a finishing cycle to complete. Additionally, the timer helps to improve the efficiency of the process.
An industrial tumbler especially, the vibratory tumbler, boasts a Polyurethane lining (PU Lining) which prevents damage to the tumbling media, tumbling bowl and it also eliminates process noise. The PU lining ensures that you do not have to replace the vibratory bowl every now and then.
The tumbling process can be automated so, it doesn't require monitoring as such to see each cycle through. In other words, you do not have to actively supervise the process.
8. How long will it take an Industrial Tumbler Machine to finish parts?
Generally, processing parts with an Industrial tumbler does not take a lot of time to complete. However, the time it will take to complete a finishing cycle will be dependent on the choice of media and the degree of smoothness and quality of finishing you desire. To hasten up a tumbling cycle, a compound agent could also come in handy because compound agents not only improve process speed and efficiency, they also ensure that tumbled parts come out with an impressive look.
As per the tumbling media, the right size, angle and shape must be ensured during selection at all times. The tumbling media eases the tumbling process and ensures that part finishing can be achieved en masse.
9. What types of Industrial Tumbler Machine are there?
There are two widely utilized Industrial tumbler machines - both are suitable for processing high volume and bulky parts. The main difference between these machines is the mechanism of operation with which the friction required to eliminate surface imperfections is generated.
1. Industrial Vibratory Tumbler
The industrial vibratory tumbler is a mass finishing equipment that process parts by having them placed in its vibratory tub or bowl alongside the right type of media and compound agents. The vibratory motion generated by this machine rubs the media and the parts over each other in the tub. The resulting effect produces finely polished and deburred parts.
Industrial vibratory tumblers also finds application in mass finishing processes such as surface preparation of bulky materials, descaling, cleaning, and polishing. The results obtained from Industrial vibratory tumblers cannot be achieved by using manual or bench-top tumblers which explains why this machine is often utilized by large-volume manufacturers.
2. Industrial Barrel Tumbler
The industrial barrel tumbler is a mass finishing equipment that provides an action similar to that of rocks rolling and skidding down a hill. This machine process parts together with media and compound agents by having them placed in its barrel with water.
Industrial barrel tumbler rotates vigorously at high speed to produce a pristine cutting action. This rotational action initiated by its heavy-duty motor causes the parts and the media to tumble on each other. This tumbling action induces friction between the parts and the tumbler media, thereby, resulting in an abrasion that is precise, thorough and sufficient enough to get rid of burrs.
Industrial barrel tumblers are most suitable for batch-type processing but also finds application in single-pass and in-line batch processing.
10. What are the applications of an Industrial Tumbler Machine?
An Industrial Tumbler Machine is suitable for applications including polishing and burnishing, visible burr removal, rounding of edges, sharp edge removals, edge breaking, removal of projections, deflashing, rust and scale removals.
Other typical use cases include tumbling of large parts, plastic parts deflashing, metal deburring, drying of parts, small and large batch runs, plastic and metal polishing.
11. How do I determine the type of Industrial Tumbler Machine that suits my requirement?
Of course, application and the type of surface finishing that is desired will determine the type of industrial tumbler machine that will best suit your requirement.
12. Do you provide after-sale support for your Industrial Tumbler Machine?
Definitely. Though we provide manuals alongside the products to guide you through installing and operating our machines, we are available to answer any questions you may have.
We will also provide whatever support you need to get the best out of our product throughout its service life. We are always available to send you videos on how to fix any mechanical and electrical issues as long as you can provide us with the necessary details to help us understand your challenge.
We are available to ship replacement parts to you in any part of the world. Although, we make sure to use international brands of electronic components that should be readily available in your local electronic stores, so you do not experience long downtimes.
FAQ:
Q: How is Inovatec machinery brand?
Inovatec Machinery is famous Top 3 brand mass finishing equipment and consumables manufacturer of China, has:
- 25 years: Industrial Tumbler Machine and tumbling media manufacturer experience.
- 20000 square meters factory
-2 year warranty
Q: What Certifications do you have?
ISO9001, CE, certifications etc. 100% quality check, and testing before shipment.
Q: What is Inovatec Machinery equipment warranty?
2 year warranty for all Inovatec Machinery equipment
Lifetime maintenance will be provided after the 2 year warranty period expires.
Q: How you guarantee tumbling media quality?
We make quality tracking from raw material until quality check before shipment. We keep record of quality test including wearing and cutting.
For bulk and OEM order, we follow your testing methods and keep track of wearing and cutting. If the quality does not meet the standard, we will not make the shipment.
Q: What is your Payment method?
Accept payment via T/T (Bank transfer), Western Union, Money Gram, and PayPal;
Accept L/C at sight (bulk order).
Q: What is your Minimum order amount?
For machine minimum order is 1 PCS. For tumbling media minimum order is 1000kg or 2000 lbs as one pallet.
You can ship less amount of media if ship with the Industrial Tumbler Machine
Sample order is allowed to ship less amount of tumbling media
Q: What is your way of packaging?
Fermentation wooden pallets for media, 1000kg per pallet, 25kg/plastic bag
Customize packaging and logo printing is available for discuss
Wooden box for equipment and compound
Q: How long is your production time?
15 working days for sample order;
20-25 working days for bulk order.
Emergency order can be fulfilled in a week
Q: What is the Shipping Way?
20-30 days by sea to your nearest seaport
2-5 days by air to your nearest airport
3-5 days by express to your doorstep
Q: What is the nearest Port:?
Shanghai, Ningbo and Yiwu are the closest port.
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